Galvanizing
Furnaces
Galvanizing Furnaces can be supplied independently, or as
part of complete installations for continuous or batch galvanizing
of steel wire, tubes, structures, sheets, hardware, etc. These
furnaces are electric, gas or oil-fired with temperature control
and mechanised. The system includes handling of materials,
controls, cleaning range and annealing units. These furnaces
are supplied with high-temp circulators, molten metal pumps,
etc. Hasco Thermic Ltd. UK have an exclusive licencee agreement
with us for their latest technology on their products.
Pit Furnaces
These top loading furnaces are used
for annealing, normalizing, tempering or for heat treatment in
batch loads, in a relatively small floor space. Up to 3 M in
diameter, these units are available in temperature range from
25oC to 1000oC. These units can also be
supplied with re-circulation and atmosphere control, if
required.
Roller Hearth Furnaces
Constant hearth speed provided by
these furnaces means uniform processing work with trays or
continuous loads. Complete installations are supplied with
various
sizes and pitches of rollers
centrifugally cast from
high alloy steels. These furnaces are best suited for heat
treatment, tube, pipe and automobile industries. Electrically
- heated, oil or gas-fired, these furnaces are available in
temperatures ranging from 600oC to 1200oC
with or without controlled atmosphere, and 500 mm wide by 5 m
long, upto 2000 mm wide by 15 m long, complete with charge and
discharge tables, drives, control panel instruments, etc.
Bogie Hearth Furnaces
These furnaces are the most common of
all types of furnaces and are used for stress-relieving,
normalizing, homogenizing and annealing. Sizes range from 1 m
wide by 2 m long to 6 m wide by 20 m long. Electrical, gas or oil
heated with a wide range of control/ haulage drives/
configurations.
Drop
Bottom Furnaces
These
type of furnaces have a high reputation in the industry
for solution heat treating aluminium and fast quench to
the most rigorous specifications that exist. This is due
to rigorous engineering standards. Many options are available
to customize the furnaces for your operation.
Rotary Hearth Furnaces
These on-the-site-built furnaces
offer one-position loading and unloading and excellent
temperature uniformity required in forgings or heat treatment.
These furnaces are supplied complete with controls, drives,
rails, etc.
Aluminium Ageing OvensThese ovens are suitable for various
grades of Aluminium and in any configuration. These are
available in sizes custom built to the clients specific needs
with the back up of engineering from KMI Industries Ins., USA.
Ovens
These ovens, manufactured in
collaboration with JLS Ovens Ltd. U.K. are individually
designed to meet the clients specific requirements, relating
to process fuel, method of work handling, production
throughputs etc. The designs of these ovens include rugged
construction, high safety features and other standard &
unique features. These are available in a wide range of
temperatures and sizes and come with optional features such as
temperature recorders, programme controllers, timers, oven
furniture etc.
Pusher Furnaces
These furnaces are designed for high
volume production of essentially similar parts. These oil or
gas-energized furnaces include electro-mechanical or hydraulic
pusher arrangement in one to two rows, complete with skids,
discharge tables and ejectors.
Bell Furnaces
These vertical loading, horizontal
travelling furnaces provide quiet movement for annealing,
stress relieving, and other long and controlled cycles of heat
treatment. These furnaces provide ease of operation with heavy
loads, and are available in diameters of up to 3 M, power
ratings up to 1000 KW and temperatures up to 1000oC
with atmosphere systems.
Car Tunnnel Kilns
These furnaces are designed for high
volumes. These kilns are built to handle heavy loads on
continuous basis and require minimum labour, have low
operating costs and feature own recuperator system. Available
in a wide range of sizes.
Continuous Lines
Stress-relieving
patenting, strand annealing, or galvanizing lines for carbon
steel, stainless steel, mild steel, etc. The system consists
of multiple station arrangement, with coiling equipments
to move wire from station to station. These facilities can
handle various processes and coating operations in a single
line. These furnaces are available in continuous lines up
to forty heads operating simultaneously, complete with pay-offs,
cleaning range, guide rollers coiling equipments, controls,
etc. ALLEGHENY PROCESS EQUIPMENT, USA have an exclusive
license arrangement with PRECIMAX.
Accessories
Pots, work baskets, zinc tanks, hot
metal pumps, circulators are some of our fast moving
accessories with our fast moving accessories with our regular
customers.
Horizontal Bull Blocks
These
equipment are built for drawing
extra heavy wire rods of 32 down to 10 mm. These equipments are
ideal for drawing spring steel, pre-stressed concrete wire,
mild steel, etc.
These equipment are sturdy in built, and are driven by heavy
multi-stage horizontal gear-box coupled with control panel and
motor. Diameter ranges from 800 to 1,000 mm. These blocks are
available in the range from 30 to 150 hp, in various speeds,
complete with hydraulic pressure roller and heavy-duty die
box.
Vertical Bull
Blocks
These equipment are suitable for rod breakdown in
rolled/annealed condition, and for inlets upto 12 mm. These
are available in single or double deck configuration. These
equipments are ideal for 8 mm high carbon and 10 mm ms
material downwards.
These equipments have Vertical drums mounted directly on
heavy-duty gear box in the size range of 300 to 450 pcd.
Equipments can be supplied with electricals, including motor and
control panel. Normally certain range of speed change through
resistance is available.
Intermediate Dry Blocks
These
equipment are available in
standard size range of 600, 400 and 300 mm, and can be
arranged individually or severally in tandem. These equipments
are available for maximum inlet of 8 mm high carbon steel.
Minimum finish size recommended is 22 swg. These equipments are
in use at speeds from 2 to 12 mt/sec, and are very popular for
high, medium and low carbon steels as also stainless and alloy
steel materials.
The construction of machine provides for a vertical drum
mounted on an integral gear box with extra features such as
overhead take-off automatic wire-break stoppage, protection for
operator with wire mesh screens, inching, foot switch, sequence
contr6l and jerk -free start.
Wet Wire Drawing
Machines
These
machines are available in two
models-heavy and light, and are ideal for carbon/mild
steel/low carbon/stainless steel with inlets upto 16 swg and
finish size upto 32/34 swg.
The non-slip type equipment mainly consist of a main gear box
mounted on a tank which holds the lubricant in wet form as a
bath. The gear box drives two sets of stepped cornerings
suspended vertically from its base which pull wires between
them through dies arranged in form of a cradle. These
equipments offer upto 16 drafts at a time, and are complete with
a water-cooled drum and killing attachment. Spooling attachment
is also available.
Coiling/Spooling
Machines
Drums/reels
from 2000 down to 100 mm flanges can be accommodated in
vertical or horizontal configuration. The wire sizes vary
from 10 to 34 swg, and speeds from 10 mt/mt to 1 Omt/sec.
The Spooling Equipment are either cam/screw/magnet or special
attachment controlled for laying wires/ tapes on barrels
upto 1000 mm in width. Can be supplied for floor mounting
as individual units or as attachments to other equipments.
The Coiling/Spooling Equipment can also be supplied with
common drives for traverse, in case required for coiling/spooling
of a number of strands on a continuous line.
GALVCO, SOUTH AFRICA works closely with us for high speed
Pattern Lay, Spooling and other operations.
Special Purpose
Machines
Straightening
Equipment, Flattening
Mills and other Wire Forming Equipment are our allied products
which can be developed through close association with users on
job to job basis. Our special expertise and long experience in
the industry will make this complicated task very easy.
Accessories
Strippers, Pointing and Welding
equipment, Pulling Dogs are some of our fast moving accessories with our regular customers.
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